WINertia™ AV-Air Vent Aluminum Dead Shaft Idler

Run up to 7.5 times faster with our patented roller technology

Unrivaled web handling

Incomparable balancing

Five day delivery!

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Check out our shaft options and bearing options today!

Scroll below to “technical specifications” to view detailed specifications of our AV Idler Rolls

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AV-Air Vent Aluminum Dead Shaft Idler Rollers Overview

WINertia™ AV Aluminum Dead Shaft Idlers have built-in “Air Vents” that remove trapped air 7.5 times faster than any other Idler Roll on the market. With 15 times the air parking capacity, our vented Dead Shaft Roller maintains constant traction. It eliminates the web problems of scratching, slipping, bunching and side to side movement.

The WINertia™ AV outperforms spiral grooving, cork, rubberized tapes and standard idler rolls. The WINertia™ AV can be used in most idler roller applications. Utilize the AV Roller in encoders, re-winders, high speed printers and converting equipment with running at speeds of 500 to 3400 FPM. Independent 3rd party test results prove that the WINertia™ AV Aluminum Dead Shaft Idlers maintain constant web traction across multiple web speeds. Idler rolls equipped with other technology lose traction and slip due to the trapped air between the web and the idler roller, but that’s not a problem with our WINertia™ AV Idlers.

 

Use our Componex WINertia Calculator to calculate your needs here.

2.0 x 1.5

Finished Roll Diameter (Wide Web)
1.960 / 1.880 in
Finished Roll Diameter (Narrow Web)
1.865 / 1.845 in
Total Indicator Run Out (TIR)

0.0005 Per Foot (0.002 Min) Ra

Surface Finish
16, 32, 64, or 125 ra16, 32, 64, or 125 ra
Bore Available

Ring Clip Bore (Bearing Protrusion Available)

Bearing Sizes Available

Self-Adjusting: 0.75

Bearing Type

Self Adjusting, ER, Free Spin

Balanced to Spec G6.3

No Balance

Shaft Diameter Tolerance

-0.0005 / -0.0015 (Ex: 1.0" = .9995/ .9985)

End Cap

No end cap

Approximate Weight

.100 Pounds Per Inch (without shaft or bearings)

2.5 x 2

Finished Roll Diameter
2.5" -2.36"
Total Indicator Run Out (TIR)

0.0005 Per Foot (0.002 Min) Ra

Surface Finish
16, 32, 64, or 125 ra16, 32, 64, or 125 ra
Bore Available

Ring Clip Bore (Bearing Protrusion Available)

Bearing Sizes Available
1.0 in, 1.25 in, 25 mm1.0 in, 1.25 in, 25 mm
Bearing Type

Self Adjusting, ER, Free Spin

Balanced to Spec G6.3

2000 FPM (as specified)

Shaft Diameter Tolerance

-0.0005 / -0.0015 (Ex: 1.0" = 0.9995/ 0.9985)

End Cap

No end cap

Approximate weight

0.1500 Pounds Per Inch (without shaft or bearings)

3.1 x 1.5

Finished Roll Diameter (Wide Web)
3.040 / 2.985
Finished Roll Diameter (Narrow Web)
3.005 / 2.985 in
Total Indicator Run Out (TIR)

0.0005 Per Foot (0.002 Min) Ra

Surface Finish
16, 32, 64, or 125 ra
Bore Available

WINlock Bore

Bearing Sizes Available
0.75 in

Self Adjusting, ER, Free Spin

Balanced to Spec G6.3

2000 FPM (or as specified)

Shaft Diameter Tolerance

-0.0005 / -0.0015 (Ex: 1.0" = 0.9995/ 0.9985)

End Cap

Standard

Approximate Weight

0.150 Pounds Per Inch (without shaft or bearings)

3 x 2

Finished Roll Diameter
3.140 / 3.050 in
Total Indicator Run Out (TIR)

0.0005 Per Foot (0.002 Min) Ra

Surface Finish
16, 32, 64, or 125 ra16, 32, 64, or 125 ra
Bore Available

WINlock Bore

Bearing Sizes Available
1.0 in, 1.25 in, 25 mm1.0 in, 1.25 in, 25 mm
Bearing Type

Self Adjusting, ER, Free Spin

Balanced to Spec G6.3

2000 FPM (or as specified)

Shaft Diameter Tolerance

-0.0005 / -0.0015 (Ex: 1.0" = 0.9995/ 0.9985)

End Cap

No end cap

Approximate Weight

0.209 Pounds per Inch (without shaft and bearings)

3.5 x 2

Finished Roll Diameter (Wide Web)
3.570 / 3.470 in
Finished Roll Diameter (Narrow Web)
3.470 / 3.450 in
Total Indicator Run Out (TIR)

0.0005 Per Foot (0.002 Min) Ra

Surface Finish
16, 32, 64, or 125 ra
Bore Available

WINlock Bore

Bearing Sizes Available
1.0 in, 1.25 in, 25 mm1.0 in, 1.25 in, 25 mm
Bearing Type

Self Adjusting, ER, Free Spin

Balanced to Spec G6.3

2000 FPM (or as specified)

Shaft Diameter Tolerance

-0.0005 / -0.0015 (Ex: 1.0" = 0.9995/ 0.9985)

End Cap

Standard

Approximate Weight

.284 Pounds Per Inch (without shaft or bearings)

4 x 2

Finished Roll Diameter (Wide Web)
4.100 / 3.975 in
Finished Roll Diameter (Narrow Web)
3.955 / 3.935 in
Total Indicator Run Out (TIR)

0.0005 Per Foot (0.002 Min) Ra

Surface Finish
16, 32, 64, or 125 ra16, 32, 64, or 125 ra
Bore Available

WINlock Bore

Bearing Sizes Available
1.0 in, 1.25 in, 25 mm1.0 in, 1.25 in, 25 mm
Bearing Type

Self Adjusting, ER, Free Spin

Balanced to Spec G6.3

2000 FPM (or as specified)

Shaft Diameter Tolerance

-0.0005 / -0.0015 (Ex: 1.0" = 0.9995 / 0.9985)

End Cap

Standard

Approximate Weight

.346 Pounds Per Inch (without shaft and bearings)

4 x 3

Finished Roll Diameter (Wide Web)
4.220 / 4.100 in
Finished Roll Diameter (Narrow Web)
4.100 / 4.080 in
Total Indicator Run Out (TIR)

.0005 Per Foot (0.002 Min) Ra

Surface Finish
16, 32, 64, or 125 ra16, 32, 64, or 125 ra
Bore Available

WINlock Bore

Bearing Sizes Available
1.5 in, 2.0 in, or 40 mm1.5 in, 2.0 in, or 40 mm
Bearing Type

Self Adjusting, ER, Free Spin

Balanced to Spec G6.3

2000 FPM (or as specified)

Shaft Diameter Tolerance

-0.0005 / -0.0015 (Ex: 1.0" = 0.9995 / 0.9985)

End Cap

No end cap

Approximate Weight

0.443 Pounds Per Inch (without shaft and bearings)

4.5 x 2

Finished Roll Diameter (Wide Web)
4.550 / 4.420 in
Finished Roll Diameter (Narrow Web)
4.330 / 4.310 in
Total Indicator Run Out (TIR)

0.0005 Per Foot (0.002 Min) Ra

Surface Finish
16, 32, 64, or 125 ra16, 32, 64, or 125 ra
Bore Available

WINlock Bore

Bearing Sizes Available
1.0 in, 1.25 in, 25 mm1.0 in, 1.25 in, 25 mm
Bearing Type

Self Adjusting, ER, Free Spin

Balanced to Spec G6.3

2000 FPM (or as specified)

Shaft Diameter Tolerance

-0.0005 / -0.0015 (Ex: 1.0" = 0.9995/ 0.9985)

End Cap

Standard

Approximate Weight

0.435 Pounds Per Inch (without shaft and bearings)

4.5 x 3

Finished Roll Diameter (Wide Web)
4.550 / 4.420 in
Finished Roll Diameter (Narrow Web)
4.330 / 4.310 in
Total Indicator Run Out (TIR)

0.0005 Per Foot (0.002 Min) Ra

Surface Finish
16, 32, 64, or 125 ra16, 32, 64, or 125 ra
Bore Available

WINlock Bore

Bearing Sizes Available
1.5 in, 2.0 in, or 40 mm1.5 in, 2.0 in, or 40 mm
Bearing Type

Self Adjusting, ER, Free Spin

Balanced to Spec G6.3

2000 FPM (or as specified)

Shaft Diameter Tolerance

-0.0005 / -0.0015 (Ex: 1.0" = 0.9995/ 0.9985)

End Cap

No end cap

Approximate Weight

0.473 Pounds Per Inch (without shaft or bearings)

5 x 2

Finished Roll Diameter (Wide Web)
5.150 / 5.000 in
Finished Roll Diameter (Narrow Web)
4.955 / 4.935 in
Total Indicator Run Out (TIR)

0.0005 Per Foot (0.002 Min) Ra

Surface Finish
16, 32, 64, or 125 ra16, 32, 64, or 125 ra
Bore Available

WINlock Bore

Bearing Sizes Available
1.0 in, 1.25 in, 25 mm1.0 in, 1.25 in, 25 mm
Bearing Type

Self Adjusting, ER, Free Spin

Balanced to Spec G6.3

2000 FPM (or as specified)

Shaft Diameter Tolerance

-0.0005 / -0.0015 (Ex: 1.0" = 0.9995 / 0.9985)

End Cap

Standard

Approximate Weight

.502 Pounds Per Inch (without shaft or bearings)

5 x 3

Finished Roll Diameter (Wide Web)
5.070 in /4.970 in
Finished Roll Diameter (Narrow Web)
4.965 / 4.945 in
Total Indicator Run Out (TIR)

0.0005 Per Foot (0.002 Min) Ra

Surface Finish
16, 32, 64, or 125 ra16, 32, 64, or 125 ra
Bore Available

WINlock Bore

Bearing Sizes Available
1.5 in, 2 in, 40 mm1.5 in, 2 in, 40 mm
Bearing Type

Self Adjusting, ER, Free Spin

Balanced to Spec G6.3

2000 FPM (or as specified)

Shaft Diameter Tolerance

-0.0005 / -0.0015 (Ex: 1.0" = 0.9995 / 0.9985)

End Cap

No end cap

Approximate Weight

0.502 Pounds Per Inch (without shaft or bearings)

6 x 2

6.190 / 6.000 in
Finished Roll Diameter (Narrow Web)
5.980 / 5.960 in
Total Indicator Run Out (TIR)

0.0005 Per Foot (0.002 Min) Ra

Surface Finish
16, 32, 64, or 125 ra16, 32, 64, or 125 ra
Bore Available

WINlock Bore

Bearing Sizes Available
1.0 in, 1.25 in, 25 mm1.0 in, 1.25 in, 25 mm
Bearing Type

Self Adjusting, ER, Free Spin

Balanced to Spec G6.3

2000 FPM (or as specified)

Shaft Diameter Tolerance

-0.0005 / -0.0015 (Ex: 1.0" = 0.9995 / 0.9985)

End Cap

Standard

Approximate Weight

0.690 Pounds Per Inch (without shaft or bearings)

6 x 3

Finished Roll Diameter (Wide Web)
6.100 / 5.990 in
Finished Roll Diameter (Narrow Web)
5.970 / 5.950 in
Total Indicator Run Out (TIR)

Finished Roll Diameter (Wide Web)

Surface Finish
16, 32, 64, or 125 ra16, 32, 64, or 125 ra
Bore Available

WINlock Bore

Bearing Sizes Available
1.5 in, 2.0 in, 40 mm1.5 in, 2.0 in, 40 mm
Bearing Type

Self Adjusting, ER, Free Spin

Balanced to Spec G6.3

2000 FPM (or as specified)

Shaft Diameter Tolerance

-0.0005 / -0.0015 (Ex: 1.0" = 0.9995 / 0.9985)

End Cap

Standard

Approximate Weight

0.693 Pounds Per Inch (Without shaft and bearings)

8 x 3

Finished Roll Diameter (Wide Web)
8.100 / 7.925 in
Finished Roll Diameter (Narrow Web)
7.835 / 7.815 in
Total Indicator Run Out (TIR)

0.0005 Per Foot (0.002 Min) Ra

Surface Finish
16, 32, 64, or 125 ra16, 32, 64, or 125 ra
Bore Available

WINlock Bore

Bearing Sizes Available
1.5 in, 2.0 in, 40 mm1.5 in, 2.0 in, 40 mm
Bearing Type

Self Adjusting, ER, Free Spin

Balanced to Spec G6.3

2000 FPM (or as specified)

Shaft Diameter Tolerance

-0.0005 / -0.0015 (Ex: 1.0" = 0.9995/ 0.9985)

End Cap

Standard

Approximate Weight

1.265 Pounds Per Inch (Without shaft and bearings)

10 x 3

Finished Roll Diameter (Wide Web)
10.100 / 9.900 in
Finished Roll Diameter (Narrow Web)
9.850 / 9.830 in
Total Indicator Run Out (TIR)

0.0005 Per Foot (.002 Min) Ra

Surface Finish
16, 32, 64, or 125 ra16, 32, 64, or 125 ra
Bore Available

WINlock Bore

Bearing Sizes Available
1.5 in, 2.0 in, 40 mm1.5 in, 2.0 in, 40 mm
Bearing Type

Self Adjusting, ER, Free Spin

Balanced to Spec G6.3

2000 FPM (or as specified)

Shaft Diameter Tolerance

-0.0005 / -0.0015 (Ex: 1.0" = 0.9995 / 0.9985)

End Cap

Standard

Approximate Weight

1.481 Pounds Per Inch (Without shaft and bearings)

  • Tag and Label
  • Packaging
  • Cardboard
  • Food and Beverage
  • Flexible Packaging
  • Pharmaceutical
  • Battery
  • Specialty Converting