OKLAHOMA CITY, November 9, 2026 – Maxcess, a global leader in web handling solutions, today announced the launch of the MAGPOWR MAXTRAC, a modular tension readout and control system designed to simplify tension management for converters, machine builders, and integrators. Combining five selectable tension control methods in one platform, the MAXTRAC offers the flexibility to support applications ranging from standalone, single-zone installations to complex, multi-zone systems.
The MAXTRAC supports five control methods, including open loop follower arm and diameter-based control, as well as closed loop load cell, dancer, and free loop control. The platform provides standard outputs for controlling magnetic particle brakes and clutches, differential shafts, motor drives (AC, DC and servo) and pneumatic brakes and clutches. This versatility allows users to standardize on a single controller family across a broad range of web handling applications.
Designed with scalability in mind, the MAXTRAC is available in DIN rail, panel, and wall mount configurations. Panel and wall mount versions provide standalone control with a high-resolution, 5-inch color touchscreen rated IP65. The slim DIN rail configuration conserves panel space and supports expansion into multi-zone systems through stackable tension control modules, shared operator interfaces, and communication modules. This modular approach allows machine builders to configure the system to meet their application requirements while providing flexibility for future expansion.
For OEMs and system integrators, the MAXTRAC offers seamless integration into modern machine architectures through an available communication module supporting Modbus TCP, EtherNet/IP, PROFINET, EtherCAT, and CC-Link. Connectivity to PLCs, HMIs, and industrial networks helps simplify machine integration and provides greater flexibility in system design and operator access.
Beyond its flexible architecture, the MAXTRAC incorporates advanced tension control capabilities designed to improve performance and simplify operation. Features include weightless load cell calibration, auto tune with direct access to PID parameters, gain scheduling, inertia compensation, and out-of-round roll compensation. Advanced turret and splicing functions, programmable alarms, and automatic backup of system settings and calibrations further support reliable operation, streamlined setup, and faster controller replacement.
“With the MAXTRAC, we wanted to give customers greater flexibility without adding complexity,” said Chris Harper, Technical Product Manager. “Whether they’re managing a single tension zone or integrating multiple zones into a fully automated machine, the MAXTRAC brings the control capabilities, connectivity, and scalability together in one platform that can adapt to their needs.”
Backed by the global application engineering and service capabilities of Maxcess, the MAXTRAC provides converters and machine builders with a versatile tension control solution supported by technical expertise across North America, South America, Europe, and Asia.
For more information about the MAGPOWR MAXTRAC, visit: https://www.maxcessintl.com/product/tension-controls/torque-controls/maxtrac/.
Technical Contacts:
Chris Harper
Technical Product Manager
charper@maxcessintl.com
Darrell Whiteside
Director of Business Development
dwhiteside@maxcessintl.com
Media Contact:
Dinah A. Fabela
Marketing Communications Director
Maxcess International
dfabela@maxcessintl.com
About Maxcess:
Maxcess saves you time and money by optimizing your peak output performance. We do this by leveraging the world’s best web handling brands, offering customized, automated, end-to-end sustainable web handling solutions. Maxcess helps its customers maximize productivity through innovative products and services worldwide by combining global service and support across the storied product brands of RotoMetrics, Fife, Tidland, MAGPOWR, Webex, Valley Roller, Componex, and International Cutting Die (ICD), Maxcess offers an unrivaled network of application experts and automated end-to-end web handling solutions to help you work better, faster, and smarter. Visit them online at www.maxcess.com.