Componex Shaft Options

Benefits of Componex Shafts:

  • Run up to 7.5 times faster with patented roller technology
  • Chrome-plated solid or tubular 1045 steel, 303 stainless, or aluminum shaft options
  • Stub-shaft design reduces weight, whip, and installation complexity
  • Hard chrome plating for scratch, gouge, and corrosion resistance
  • Tubular construction lowers weight with minimal deflection impact
  • Ships quickly – most configurations in just 5 days
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Componex Thru-Shafts Overview

Componex Thru-Shaft options are engineered to optimize your dead-shaft idler performance. With a choice of solid or tubular designs, these shafts balance durability, weight savings, and corrosion resistance.

Stub shafts are ideal when space is tight or weight matters. By replacing a full-length through-shaft with a short, rigidly mounted stub shaft, you gain clearance, cut handling weight, and boost critical-speed performance. On long rollers that use smaller-diameter bearings, stub shafts eliminate the resonant “shaft whip” that can occur with a through-shaft.

Engineered Design & Key Benefits

Componex Shafts are designed for long-term reliability in all your web-handling applications.

  • Hard chrome plating resists scratches, divets, rust, and corrosion for years of reliable service
  • Weight-saving tubular design reduces mass while still allowing for tapped or turned-down ends
  • Stub-shaft option simplifies installation, reduces weight, and eliminates shaft whip on longer rolls
  • Multiple materials, steel, stainless, or aluminum, to meet application-specific needs
  • Reliable performance even under high speeds, tension, and thermal expansion conditions

Common Applications

  • Converting and laminating lines
  • Flexible packaging and film production
  • Printing and coating operations
  • High-speed web handling where weight and balance matter

Configuration Options

Shaft Materials:

  • Solid hard-chrome-plated 1045 steel
  • Tubular hard-chrome plated 1045 steel
  • Solid T303 stainless steel for corrosion resistance
  • Solid Extruded Aluminum 6005

Custom Machining:

  • Chamfered ends
  • Tapped ends
  • Counterbores
  • Keyways
  • Flats
  • Side holds
  • Ring clip grooves
  • Turned-down ends

Request a Quote

Contact Maxcess to speak with a WINertiaTMIdler roll specialist or use the WINertia Deflection Calculator to configure your roll and submit for a quote.

  • Solid 1045 Hard Chrome Plated G&P

    Shaft Size Actual Size Weight
    0.75 in 0.7495 / 0.7485 0.125 lbs/in
    1.0 in 0.9995 / 0.9985 0.223 lbs/in
    1.25 in 1.2495 / 1.2485 0.348 lbs/in
    1.5 in 1.4995 / 1.4985 0.500 lbs/in
    2.0 in 1.9995 / 1.9985 0.890 lbs/in
    25 mm 0.9838 / 0.9828 0.215 lbs/in
    40 mm 1.5743 / 1.5733 0.552 lbs/in
  • Tubular Wall Hard Chrome Plated G&P

    Shaft Size Actual Size Weight
    1.0 in x 0.125 in 0.9995 / 0.9985 0.098 lbs/in
    1.25 in x 0.125 in 1.2495 / 1.2485 0.125 lbs/in
    1.5 in x 0.25 in 1.4995 / 1.4985 0.281 lbs/in
    2.0 in x 0.25 in 1.9995 / 1.9985 0.389 lbs/in
  • Solid T303 Stainless Steel G&P

    Shaft Size Actual Size Weight
    0.75 in 0.7495 / 0.7485 0.127 lbs/in
    1.0 in 0.9995 / 0.9985 0.223 lbs/in
    1.5 in 1.4995 / 1.4985 0.500 lbs/in
  • Aluminum Extrusion

    Shaft Size Actual Size Weight
    1.0 in 0.998 / 0.994 0.072 lbs/in
    25 mm 0.9835 / 0.9790 0.071 lbs/in