WEBEX Steel Dead Shaft Rolls
Tackle heavy loads and extreme conditions with WEBEX steel dead shaft rolls—precision-machined and dynamically balanced for consistent performance in demanding web handling applications.
Key Benefits:
- Rugged 1026 carbon steel build resists deformation and wear
- Special low-friction bearings pre-installed; oil-lubricated optional
- Dynamically balanced up to 2,000 FPM
- Custom coatings and surface grooves enhance durability and performance
- Cost-effective alternative for high-load converting operations
The WEBEX Steel Dead Shaft Rolls by Maxcess is a rugged, high-strength solution for converting lines that demand durability, repeatability, and cost efficiency. Built from 1026 carbon steel tubing and precision-machined for optimal straightness, this steel dead shaft idler resists nicks, deformation, and extreme thermal environments up to 350°F.
Rugged Durability for Demanding Applications
Each WEBEX steel roller is dynamically balanced at speeds up to 2,000 FPM and fitted with special low-friction, grease-lubricated bearings. Optional oil-lubricated bearings and custom surface finishes provide enhanced performance in specialized workflows. Whether used in high-tension web paths or elevated-temperature environments, these durable idler rollers deliver consistent, repeatable performance—roll to roll, and order to order.
High-Strength Steel Build
Constructed from DOM 1026 carbon steel tubing, these idlers withstand high web tension and nip loads without deformation—making them ideal for heavy-duty web paths.
Precision Machining
Machined for minimum stock removal and held to exacting straightness tolerances: within the greater of 0.002 inch or 0.0005 inch/foot of length.
Durable Coated Surface
Choose from multiple surface coatings and groove treatments to improve wear resistance, reduce drag, and enhance material control.
Available Coatings
- Electroless Nickel
- Rubber Covering
- High Release Tungsten Carbide (Plasma)
- Chrome Plating
Machined Surface Options
- Reverse Taper, Chevron Groove, Spiral “V” Groove
- Matte Finish, Diamond Knurl, Herringbone Groove, Micro Groove
Additional Options
- Bearings recessed and flush with roll face
- Metric shafts and bearings available
Common Applications
- High-tension converting lines
- Elevated temperature processing
- Nip stations with repeated loading
- Industrial web handling in harsh environments
Request A Quote
Optimize your line with WEBEX steel dead shaft idlers. Contact Maxcess today to speak with an applications engineer or request a quote.
A-200-075
| Nominal Diameter | 2.050.8 mm |
|---|---|
| Wall Thickness | 1/4 in6.35 mm |
| Balance Speed | 1,000 FPM (dynamically balanced) |
| Face Straightness & Runout | Within the greater of 0.002 in or 0.0005 in/foot of face length |
| Max Face Length | 50 in1270 mm |
| Weight Formula | 1.00 + (0.11 × Face Length in inches) |
| Available Shaft Diameters | 0.75 in19.05 mm |
2.5 x 2
| Finished Roll Diameter | 2.5" -2.36"59.94-63.5mm |
|---|---|
| Total Indicator Run Out (TIR) | 0.0005 Per Foot (0.002 Min) Ra |
| Surface Finish | 16, 32, 64, or 125 ra16, 32, 64, or 125 ra |
| Bore Available | Ring Clip Bore (Bearing Protrusion Available) |
| Bearing Sizes Available | 1.0 in, 1.25 in, 25 mm1.0 in, 1.25 in, 25 mm |
| Bearing Type | Self Adjusting, ER, Free Spin |
| Balanced to Spec G6.3 | 2000 FPM (as specified) |
| Shaft Diameter Tolerance | -0.0005 / -0.0015 (Ex: 1.0" = 0.9995/ 0.9985) |
| End Cap | No end cap |
| Approximate weight | 0.1500 Pounds Per Inch (without shaft or bearings) |
3.1 x 1.5
| Finished Roll Diameter (Wide Web) | 3.040 / 2.985 in77.21/75.84 mm |
|---|---|
| Finished Roll Diameter (Narrow Web) | 3.005 / 2.985 in76.32/75.82 mm |
| Total Indicator Run Out (TIR) | 0.0005 Per Foot (0.002 Min) Ra |
| Surface Finish | 16, 32, 64, or 125 ra0.4, 0.8, 1.6, 3.2 µm |
| Bore Available | WINlock Bore |
| Bearing Sizes Available | 0.75 in19.05 mm Self Adjusting, ER, Free Spin |
| Balanced to Spec G6.3 | 2000 FPM (or as specified) |
| Shaft Diameter Tolerance | -0.0005 / -0.0015 (Ex: 1.0" = 0.9995/ 0.9985) |
| End Cap | Standard |
| Approximate Weight | 0.150 Pounds Per Inch (without shaft or bearings) |
3 x 2
| Finished Roll Diameter | 3.140 / 3.050 in79.75/77.47 mm |
|---|---|
| Total Indicator Run Out (TIR) | 0.0005 Per Foot (0.002 Min) Ra |
| Surface Finish | 16, 32, 64, or 125 ra16, 32, 64, or 125 ra |
| Bore Available | WINlock Bore |
| Bearing Sizes Available | 1.0 in, 1.25 in, 25 mm1.0 in, 1.25 in, 25 mm |
| Bearing Type | Self Adjusting, ER, Free Spin |
| Balanced to Spec G6.3 | 2000 FPM (or as specified) |
| Shaft Diameter Tolerance | -0.0005 / -0.0015 (Ex: 1.0" = 0.9995/ 0.9985) |
| End Cap | No end cap |
| Approximate Weight | 0.209 Pounds per Inch (without shaft and bearings) |
3.5 x 2
| Finished Roll Diameter (Wide Web) | 3.570 / 3.470 in |
|---|---|
| Finished Roll Diameter (Narrow Web) | 3.470 / 3.450 in90.68/88.14 mm |
| Total Indicator Run Out (TIR) | 0.0005 Per Foot (0.002 Min) Ra |
| Surface Finish | 16, 32, 64, or 125 ra 0.4, 0.8, 1.6 or 3.2 µm |
| Bore Available | WINlock Bore |
| Bearing Sizes Available | 1.0 in, 1.25 in, 25 mm1.0 in, 1.25 in, 25 mm |
| Bearing Type | Self Adjusting, ER, Free Spin |
| Balanced to Spec G6.3 | 2000 FPM (or as specified) |
| Shaft Diameter Tolerance | -0.0005 / -0.0015 (Ex: 1.0" = 0.9995/ 0.9985) |
| End Cap | Standard |
| Approximate Weight | .284 Pounds Per Inch (without shaft or bearings) |
4 x 2
| Finished Roll Diameter (Wide Web) | 4.100 / 3.975 in104.14/100.96 mm |
|---|---|
| Finished Roll Diameter (Narrow Web) | 3.955 / 3.935 in100.45/100.038 mm |
| Total Indicator Run Out (TIR) | 0.0005 Per Foot (0.002 Min) Ra |
| Surface Finish | 16, 32, 64, or 125 ra16, 32, 64, or 125 ra |
| Bore Available | WINlock Bore |
| Bearing Sizes Available | 1.0 in, 1.25 in, 25 mm1.0 in, 1.25 in, 25 mm |
| Bearing Type | Self Adjusting, ER, Free Spin |
| Balanced to Spec G6.3 | 2000 FPM (or as specified) |
| Shaft Diameter Tolerance | -0.0005 / -0.0015 (Ex: 1.0" = 0.9995 / 0.9985) |
| End Cap | Standard |
| Approximate Weight | .346 Pounds Per Inch (without shaft and bearings) |
4 x 3
| Finished Roll Diameter (Wide Web) | 4.220 / 4.100 in107.188 /104.14 mm |
|---|---|
| Finished Roll Diameter (Narrow Web) | 4.100 / 4.080 in104.14/103.63 mm |
| Total Indicator Run Out (TIR) | .0005 Per Foot (0.002 Min) Ra |
| Surface Finish | 16, 32, 64, or 125 ra16, 32, 64, or 125 ra |
| Bore Available | WINlock Bore |
| Bearing Sizes Available | 1.5 in, 2.0 in, or 40 mm1.5 in, 2.0 in, or 40 mm |
| Bearing Type | Self Adjusting, ER, Free Spin |
| Balanced to Spec G6.3 | 2000 FPM (or as specified) |
| Shaft Diameter Tolerance | -0.0005 / -0.0015 (Ex: 1.0" = 0.9995 / 0.9985) |
| End Cap | No end cap |
| Approximate Weight | 0.443 Pounds Per Inch (without shaft and bearings) |
4.5 x 2
| Finished Roll Diameter (Wide Web) | 4.550 / 4.420 in |
|---|---|
| Finished Roll Diameter (Narrow Web) | 4.330 / 4.310 in |
| Total Indicator Run Out (TIR) | 0.0005 Per Foot (0.002 Min) Ra |
| Surface Finish | 16, 32, 64, or 125 ra16, 32, 64, or 125 ra |
| Bore Available | WINlock Bore |
| Bearing Sizes Available | 1.0 in, 1.25 in, 25 mm1.0 in, 1.25 in, 25 mm |
| Bearing Type | Self Adjusting, ER, Free Spin |
| Balanced to Spec G6.3 | 2000 FPM (or as specified) |
| Shaft Diameter Tolerance | -0.0005 / -0.0015 (Ex: 1.0" = 0.9995/ 0.9985) |
| End Cap | Standard |
| Approximate Weight | 0.435 Pounds Per Inch (without shaft and bearings) |
4.5 x 3
| Finished Roll Diameter (Wide Web) | 4.550 / 4.420 in115.57/112.26 mm |
|---|---|
| Finished Roll Diameter (Narrow Web) | 4.330 / 4.310 in110.0/109.47 mm |
| Total Indicator Run Out (TIR) | 0.0005 Per Foot (0.002 Min) Ra |
| Surface Finish | 16, 32, 64, or 125 ra16, 32, 64, or 125 ra |
| Bore Available | WINlock Bore |
| Bearing Sizes Available | 1.5 in, 2.0 in, or 40 mm1.5 in, 2.0 in, or 40 mm |
| Bearing Type | Self Adjusting, ER, Free Spin |
| Balanced to Spec G6.3 | 2000 FPM (or as specified) |
| Shaft Diameter Tolerance | -0.0005 / -0.0015 (Ex: 1.0" = 0.9995/ 0.9985) |
| End Cap | No end cap |
| Approximate Weight | 0.473 Pounds Per Inch (without shaft or bearings) |
5 x 2
| Finished Roll Diameter (Wide Web) | 5.150 / 5.000 in |
|---|---|
| Finished Roll Diameter (Narrow Web) | 4.955 / 4.935 in130.8/127.00 mm |
| Total Indicator Run Out (TIR) | 0.0005 Per Foot (0.002 Min) Ra |
| Surface Finish | 16, 32, 64, or 125 ra16, 32, 64, or 125 ra |
| Bore Available | WINlock Bore |
| Bearing Sizes Available | 1.0 in, 1.25 in, 25 mm1.0 in, 1.25 in, 25 mm |
| Bearing Type | Self Adjusting, ER, Free Spin |
| Balanced to Spec G6.3 | 2000 FPM (or as specified) |
| Shaft Diameter Tolerance | -0.0005 / -0.0015 (Ex: 1.0" = 0.9995 / 0.9985) |
| End Cap | Standard |
| Approximate Weight | .502 Pounds Per Inch (without shaft or bearings) |
5 x 3
| Finished Roll Diameter (Wide Web) | 5.070 in /4.970 in128.77/126.24 mm |
|---|---|
| Finished Roll Diameter (Narrow Web) | 4.965 / 4.945 in126.04/125.53 mm |
| Total Indicator Run Out (TIR) | 0.0005 Per Foot (0.002 Min) Ra |
| Surface Finish | 16, 32, 64, or 125 ra16, 32, 64, or 125 ra |
| Bore Available | WINlock Bore |
| Bearing Sizes Available | 1.5 in, 2 in, 40 mm1.5 in, 2 in, 40 mm |
| Bearing Type | Self Adjusting, ER, Free Spin |
| Balanced to Spec G6.3 | 2000 FPM (or as specified) |
| Shaft Diameter Tolerance | -0.0005 / -0.0015 (Ex: 1.0" = 0.9995 / 0.9985) |
| End Cap | No end cap |
| Approximate Weight | 0.502 Pounds Per Inch (without shaft or bearings) |
6 x 2
6.190 / 6.000 in157.23/152.4 mm |
|
| Finished Roll Diameter (Narrow Web) | 5.980 / 5.960 in152.15/151.00 mm |
| Total Indicator Run Out (TIR) | 0.0005 Per Foot (0.002 Min) Ra |
| Surface Finish | 16, 32, 64, or 125 ra16, 32, 64, or 125 ra |
| Bore Available | WINlock Bore |
| Bearing Sizes Available | 1.0 in, 1.25 in, 25 mm1.0 in, 1.25 in, 25 mm |
| Bearing Type | Self Adjusting, ER, Free Spin |
| Balanced to Spec G6.3 | 2000 FPM (or as specified) |
| Shaft Diameter Tolerance | -0.0005 / -0.0015 (Ex: 1.0" = 0.9995 / 0.9985) |
| End Cap | Standard |
| Approximate Weight | 0.690 Pounds Per Inch (without shaft or bearings) |
6 x 3
| Finished Roll Diameter (Wide Web) | 6.100 / 5.990 in |
|---|---|
| Finished Roll Diameter (Narrow Web) | 5.970 / 5.950 in151.6/151.13 mm |
| Total Indicator Run Out (TIR) | Finished Roll Diameter (Wide Web) |
| Surface Finish | 16, 32, 64, or 125 ra16, 32, 64, or 125 ra |
| Bore Available | WINlock Bore |
| Bearing Sizes Available | 1.5 in, 2.0 in, 40 mm1.5 in, 2.0 in, 40 mm |
| Bearing Type | Self Adjusting, ER, Free Spin |
| Balanced to Spec G6.3 | 2000 FPM (or as specified) |
| Shaft Diameter Tolerance | -0.0005 / -0.0015 (Ex: 1.0" = 0.9995 / 0.9985) |
| End Cap | Standard |
| Approximate Weight | 0.693 Pounds Per Inch (Without shaft and bearings) |
8 x 3
| Finished Roll Diameter (Wide Web) | 8.100 / 7.925 in205.74/201.29 mm |
|---|---|
| Finished Roll Diameter (Narrow Web) | 7.835 / 7.815 in199.01/198.49 mm |
| Total Indicator Run Out (TIR) | 0.0005 Per Foot (0.002 Min) Ra |
| Surface Finish | 16, 32, 64, or 125 ra16, 32, 64, or 125 ra |
| Bore Available | WINlock Bore |
| Bearing Sizes Available | 1.5 in, 2.0 in, 40 mm1.5 in, 2.0 in, 40 mm |
| Bearing Type | Self Adjusting, ER, Free Spin |
| Balanced to Spec G6.3 | 2000 FPM (or as specified) |
| Shaft Diameter Tolerance | -0.0005 / -0.0015 (Ex: 1.0" = 0.9995/ 0.9985) |
| End Cap | Standard |
| Approximate Weight | 1.265 Pounds Per Inch (Without shaft and bearings) |
10 x 3
| Finished Roll Diameter (Wide Web) | 10.100 / 9.900 in256.54/251.46 mm |
|---|---|
| Finished Roll Diameter (Narrow Web) | 9.850 / 9.830 in250.19 /249.65 mm |
| Total Indicator Run Out (TIR) | 0.0005 Per Foot (.002 Min) Ra |
| Surface Finish | 16, 32, 64, or 125 ra16, 32, 64, or 125 ra |
| Bore Available | WINlock Bore |
| Bearing Sizes Available | 1.5 in, 2.0 in, 40 mm1.5 in, 2.0 in, 40 mm |
| Bearing Type | Self Adjusting, ER, Free Spin |
| Balanced to Spec G6.3 | 2000 FPM (or as specified) |
| Shaft Diameter Tolerance | -0.0005 / -0.0015 (Ex: 1.0" = 0.9995 / 0.9985) |
| End Cap | Standard |
| Approximate Weight | 1.481 Pounds Per Inch (Without shaft and bearings) |
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