WINtrac and Anodized Coatings
Maxcess offers advanced anodized roller coatings and WINtrac™ inline surface treatments to enhance traction, durability, and release performance in precision converting applications. Ideal for label, packaging, and industrial processes, these coatings reduce downtime and improve roller life — all with no added lead time.
Additional coatings are also available from Maxcess, including our industry-trusted Valley Roller rubber coverings and RotoRepel™ ink release coating for optimal press cleanliness and performance.
WINtrac™ & Anodized Roller Coatings Overview
WINtrac™ Coatings for Traction & Inline Integration
The revolutionary WINtrac™ coatings are formulated for various applications, including web roll handling, printing and label production, and adhesive applications. This unique coating process was specially designed to complement and enhance WINertia™ aluminum idler rollers.
Benefits of WINtrac™ Roller Coatings
Traction is improved with micro grooving on all WINtrac™ coatings. WINtrac™ provides durability similar to anodized rollers with added benefits:
- Outperforms traction of uncoated, anodized or spiral grooved rollers
- Outperforms ink picking/release of anodized/spiral groove rollers
The WINtrac™ coating is directly integrated with the WINertia™ aluminum idler roller manufacturing process. We eliminate the outsourcing time normally associated with coating rollers. As a result, we provide customers with the highest quality coated rolls at the lowest possible price. This inline integration also allows for a short lead-time. WINtrac™ coated rolls are manufactured just as quickly as an uncoated roll – just 5 business days.
Anodized Roller Coatings for Durability & Abrasion Resistance
Anodized coatings offer a great way to increase the durability, abrasion resistance and life of your rollers. The hard aluminum oxide layer resists scratching and abrasive materials. Componex offers both type II and type III hard coats, with black dye and PTFE impregnation as options.
Optimizing RotoRepel™ with Anodized Finishes
Want to maximize the performance of RotoRepel release coating on your WINertia™ idlers? Order it applied over a type II or type III anodized finish for maximum life.
WINtrac Coatings Comparison
| WINtrac 2 | Base Coat: Microgroove Thermal Spray |
|---|---|
| WINtrac 4 | Base Coat: Microgroove Thermal Spray |
| WINtrac 5 AV / 5 ST | Base Coat: Microgroove |
| WINtrac 40 | Base Coat: Microgroove |
Anodized Coatings Comparison
| Type II Clear Anodize | Depth: 0.0003 - 0.0004 in |
|---|---|
| Type II Black / Dye Anodize | Depth: 0.0004 - 0.0006 in |
| Type III Clear Hard Coat | Depth: 0.0007 - 0.0013 in |
| Type III Teflon Hard Coat | Depth: 0.0007 - 0.0013 in |
| Type III Black Hard Coat | Depth: 0.0007 - 0.0013 in |
Related Products
Advantage Series Knifeholder
Delivering a high slit quality and extended blade life, Tidland’s Advantage Series provides a minimum slit width of only 19.5 mm (0.768 inches).
RotoRepel™ Adhesive Control Treatment
RotoRepel™ offers comprehensive adhesive control benefits far beyond nonstick properties, improving overall die and press performance in several ways for more longevity and better efficiency.
FIFE-500 Web Guiding System
Leverage the latest in web guiding technology and improve efficiency with the cost-effective FIFE-500, ideal for narrow web and nonwoven applications.
WINertia™ AV-Air Vent Aluminum Dead Shaft Idler
Featuring a special air vent design for consistent, reliable performance in demanding environments.
Valley Roller Rubber Covered Roll Solutions
With more than 3,000 custom rubber compounds, you will dramatically improve your performance through our precise grinding tolerances that exceed industry standards, including the option for inspection for highly accurate measurements in applications requiring a near-perfect grind profile.