WINtrac™ Coatings
- Enhanced Traction: Improves web handling and reduces slippage
- Non-abrasive Surface: Protects delicate materials from scuffing or scratching
- Durable Performance: Designed to withstand demanding converting environments
- Reduced Downtime: Minimize web breaks and improve line efficiency
WINtrac™ Coatings for Traction & Inline Integration
Ultra-High Release Idler Roll Coatings for Ink & Adhesive Applications
The revolutionary WINtrac™ coatings are formulated for a wide range of web handling applications, including printing and adhesive applications. This unique coating process was primarily designed to complement and enhance WINertia™ aluminum idler rollers.
The WINtrac™ coating is directly integrated with the WINertia™ aluminum idler roller manufacturing process. We eliminate the outsourcing time generally associated with coating rollers. As a result, we provide customers with the highest quality coated rolls at a competitive price. This inline integration also allows for a short lead time. WINtrac™ coated rolls are manufactured just as quickly as an uncoated roll – just 5 business days!
WINtrac™ 5 & WINtrac™ 40 Coatings
WINtrac™ 5 — Ultra Smooth Release ***NEW – PFAS FREE FORMULA ***
Our WINtrac 5 is our ultimate releasing coating yet! This coating is designed for easy roller clean up – ink wipes off easily. Now with an improved release for adhesives. The WINtrac 5 features a high-performance, durable coating delivering corrosion resistance and superior cleanability. This coating is also recommended as an alternative to hardcoat. WINtrac 5 is now available on AV and smooth rollers!
WINtrac™ 40 — High Traction Adhesive Release
The new WINtrac 40 is designed for idler applications where aggressive adhesive surfaces come in contact with the WINertia idler. A proprietary high-release silicone top coating is applied to provide ultimate adhesive release while maintaining traction. This release coating has also been tested for ink release with positive results!”
WINtrac™ 2 & WINtrac™ 4 Coatings
WINtrac 2 and WINtrac 4 thermal spray features a revolutionary surface design that delivers greater durability and exceptional release.
WINtrac™ 2
WINtrac™ 2 is a two-step thermal spray coating process. A durable PFAS-free top coat is applied over the metalized base coating to achieve optimum release for ink applications. The surface can be easily cleaned without rubbing off the surface top coat. This exclusive process provides enhanced wear resistance compared to the competition.
WINtrac™ 4
WINtrac™ 4 is a two-step thermal spray coating process. A silicone high-release top coat is applied over the metalized base coating to achieve optimum release for ink or adhesive applications.
Common Applications
- Label and packaging production
- Film and foil converting
- Paper processing
- Flexible packaging
- Web guiding and winding applications
Roller Compatibility
WINtrac™ coatings are directly integrated with the WINertia™ aluminum idler rolls manufacturing process, eliminating the outsourcing time normally associated with coating rollers. As a result, we provide customers with the highest quality coated rolls at the lowest possible price. Inline integration also allows for a short lead-time–WINtrac™ coated rolls are manufactured in just five business days.
Request a Quote
Our WINertia Idler Application Specialists are available to help you select the correct WINtrac™ coating to match your idler roller needs. You can take advantage of our years of experience in manufacturing idler rolls by contacting Maxcess to speak directly with one of our Application Specialists.
WINtrac Coatings Comparison
| WINtrac 2 | Base Coat: Microgroove Thermal Spray |
|---|---|
| WINtrac 4 | Base Coat: Microgroove Thermal Spray |
| WINtrac 5 AV / 5 ST | Base Coat: Microgroove |
| WINtrac 40 | Base Coat: Microgroove |
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