Over 20 Years of Rotary-Die Innovation
From a small Chicago shop to a globally recognized converting partner, ICD has spent decades pioneering smarter, stronger rotary tooling solutions.
ICD Timeline: Over 20 Years of Rotary-Die Innovation
2002
ICD founded – Melrose Park, IL →
2010
Expanded Melrose Park operations by opening new facility adding 42k sq. ft →
2020
Greatly impacted PPE supply during COVID pandemic – N95 facemask die station →
2022
Anti-Bounce patent (#US 11 292 146 B2) →
2024
Acquired by Maxcess →
Inside ICD: Technology That Powers Precision
Get a closer look at the advanced rotary tooling, precision equipment, and patented systems from ICD, highlighting the technology behind our solutions that keep converters running at peak performance and the people who bring it to life.
Patented Technologies That Set ICD Apart
ICD’s innovations eliminate catastrophic bounce events and unlock higher line speeds—proactively protecting tooling even in demanding web conditions.
Anti-Bounce Technology
Re-positions pressure cylinders nearer the cut zone, eliminating vibration and
boosting output.
Patent US 11 292 146 B2
Laser-Driven Bounce Detection
Detects die–anvil separation in < 0.25 s, lifts the die away to prevent
catastrophic damage, and records a data log for QA.
Other Rotary Die Services
Die Rebuilding & Repair
Save 50 – 65 % versus buying new. Our technicians resharpen blades, re-calibrate tolerances, and add patented Anti-Bounce upgrades.
Die Quality Assurance & Compliance
ICD applies precision measurement tools and patented detection systems to verify that every die meets exacting specifications before and after installation.
Die Product Evaluation
Laser diagnostics uncover wear, run-out, and bounce events. Receive a PDF report, ISO-ready calibration certificate, and CAD model for reverse engineering.
Custom Rotary Design
ICD integrates proven design principles, sensor readiness, and materials engineering to produce high-precision dies built for your exact application.
Tooling Materials & Cut Life
Choosing the right substrate is the first step toward predictable cut life. Below is a quick guide to each material we offer and when it delivers the greatest ROI.”
| Material | Typical Cut Life | Best For |
|---|---|---|
| Tungsten-Carbide | ≈ 100 M clean cuts | Ultra-hard alloy ideal for abrasive liners, composites and high-volume runs; routinely delivers 10–12× the cut life of conventional tool steels under normal operating conditions. |
| Powdered-Metal | ≈ 60 M clean cuts | Vacuum-sintered matrix that balances toughness with edge retention. |
| Tool Steel | ≈ 40 M clean cuts | For adjustable wedge applications, lower volume, lower wear resistance, higher toughness, lower budget. |
Cut-life values assume 60 µm PET liner at 200 fpm; mileage varies with substrate and tension settings.
Have a Die That Needs Checking?
Get a 360° performance evaluation, wear analysis, and bounce-detection report—fast.
From Reverse Engineering to Full Custom Design
ICD offers complete die lifecycle support, from initial consultation to rebuilds and redesigns. We capture ± 0.0005 in. CAD data and can prototype replacement geometry within 48 hours.
Our custom-engineered dies are built for:
- Max widths up to 50”
- Roll diameters up to 26”
- Overall die lengths up to 125”
- Support for ultrasonic, thermal, pressure, and elastic entrapment bonding
Our services include:
Industries We Serve
From medical-grade nonwovens to complex label shapes, ICD builds tooling solutions for high-performance converting environments:
Nonwovens
Custom rotary dies for hygiene & filtration.
Labels
Precision slitting & kiss-cut tooling.
Packaging
High-speed flexible-packaging solutions
Medical Products
Burr-free cuts for medical tapes.
Price • Quality • Service
ICD was built on three promises: competitive pricing that respects your budget, ISO-level quality that protects your brand, and a service model designed to keep your converting line moving. Most orders ship in 7–10 days and every die leaves with a full QA dossier, calibration log and lifetime service history in Maxcess.
- Price — 50–65 % savings
Rebuilding costs a fraction of a new die, freeing budget for line upgrades or spare tooling. - Performance — ≈ 100 M or more cuts
Tungsten-carbide dies achieve long life between sharpenings and hold tolerances to ± 0.0005 in. - Service — 7–10 day turnaround
Global technicians rebuild on a rapid cycle and return a data-backed performance report.
Contact International Cutting Die
Ready to Design Your Next Advantage?
Let’s build a smarter die that lasts longer, runs cleaner, and adapts to your bonding or lamination processes.