50 Years of Rotary-Die Innovation
From a small Chicago shop to a globally recognized converting partner, ICD has spent decades pioneering smarter, stronger rotary tooling solutions.
ICD Timeline: 50 Years of Rotary-Die Innovation
2002
ICD founded – Melrose Park, IL →
2010
Expanded Melrose Park operations by opening new facility adding 42k sq. ft →
2020
Greatly impacted PPE supply during COVID pandemic – N95 facemask die station →
2022
Anti-Bounce patent (#US 11 292 146 B2) →
2024
Acquired by Maxcess →
Patented Technologies That Set ICD Apart
ICD’s innovations eliminate catastrophic bounce events and unlock higher line speeds—proactively protecting tooling even in demanding web conditions.
Anti-Bounce Technology
Re-positions pressure cylinders nearer the cut zone, eliminating vibration and
boosting output.
Patent US 11 292 146 B2
Laser-Driven Bounce Detection
Detects die–anvil separation in < 0.25 s, lifts the die away to prevent
catastrophic damage, and records a data log for QA.
Other Rotary Die Services
Die Rebuilding & Repair
Save 50 – 65 % versus buying new. Our technicians resharpen blades, re-calibrate tolerances, and add patented Anti-Bounce upgrades.
Die Quality Assurance & Compliance
ICD applies precision measurement tools and patented detection systems to verify that every die meets exacting specifications before and after installation.
Die Product Evaluation
Laser diagnostics uncover wear, run-out, and bounce events. Receive a PDF report, ISO-ready calibration certificate, and CAD model for reverse engineering.
Custom Rotary Design
ICD integrates proven design principles, sensor readiness, and materials engineering to produce high-precision dies built for your exact application.
Tooling Materials & Cut Life
Choosing the right substrate is the first step toward predictable cut life. Below is a quick guide to each material we offer and when it delivers the greatest ROI.”
| Material | Typical Cut Life | Best For |
|---|---|---|
| Tungsten-Carbide | ≈ 100 M clean cuts | Ultra-hard alloy ideal for abrasive liners, composites and high-volume runs; routinely delivers 10–12× the cut life of conventional tool steels under normal operating conditions. |
| Powdered-Metal | ≈ 60 M clean cuts | Vacuum-sintered matrix that balances toughness with edge retention. |
| Tool Steel | ≈ 40 M clean cuts | For adjustable wedge applications, lower volume, lower wear resistance, higher toughness, lower budget. |
Cut-life values assume 60 µm PET liner at 200 fpm; mileage varies with substrate and tension settings.
Have a Die That Needs Checking?
Get a 360° performance evaluation, wear analysis, and bounce-detection report—fast.
From Reverse Engineering to Full Custom Design
ICD offers complete die lifecycle support, from initial consultation to rebuilds and redesigns. We capture ± 0.0005 in. CAD data and can prototype replacement geometry within 48 hours.
Our custom-engineered dies are built for:
- Max widths up to 50”
- Roll diameters up to 26”
- Overall die lengths up to 125”
- Support for ultrasonic, thermal, pressure, and elastic entrapment bonding
Our services include:
Industries We Serve
From medical-grade nonwovens to complex label shapes, ICD builds tooling solutions for high-performance converting environments:
Nonwovens
Custom rotary dies for hygiene & filtration.
Labels
Precision slitting & kiss-cut tooling.
Packaging
High-speed flexible-packaging solutions
Medical Products
Burr-free cuts for medical tapes.
Price • Quality • Service
ICD was built on three promises: competitive pricing that respects your budget, ISO-level quality that protects your brand, and a service model designed to keep your converting line moving. Most orders ship in 7–10 days and every die leaves with a full QA dossier, calibration log and lifetime service history in Maxcess.
- Price — 50–65 % savings
Rebuilding costs a fraction of a new die, freeing budget for line upgrades or spare tooling. - Performance — ≈ 100 M or more cuts
Tungsten-carbide dies achieve long life between sharpenings and hold tolerances to ± 0.0005 in. - Service — 7–10 day turnaround
Global technicians rebuild on a rapid cycle and return a data-backed performance report.
Contact International Cutting Die
Ready to Design Your Next Advantage?
Let’s build a smarter die that lasts longer, runs cleaner, and adapts to your bonding or lamination processes.