Valley Roller Rubber Covered Roll Solutions
Valley Roller’s rubber-covered rollers and nip rolls are engineered for optimal web handling, tracking, and tension control. With over 3,000 custom rubber compounds, we deliver precision-ground solutions tailored to your exact application.
Key Benefits:
- Over 3,000 rubber compounds tailored for traction, cushioning, or chemical resistance
- Ideal for nip rolls, spreader rolls, squeegees, applicators, and laminating systems
- CNC-controlled grinding, crowning, and grooving for high precision
- Fast-turnaround refurbishment services available from two regional facilities
- Laser-based inspections ensure ≤ 0.001” TIR and consistent surface finish
Engineered for Demanding Web Handling Applications
Valley Roller’s in-house team evaluates your current roller setup and recommends the ideal compound for performance, durability, and speed. Each cover is cured using large autoclaves and precision-ground to exacting tolerances using 14 different industrial roll grinders. We also provide full recoating and regrinding services to extend roller lifespan.
Precision Grinding & Surface Quality
Our computer-controlled temperature and pressure ramping systems ensure consistent physical properties across all rubber-covered rolls. Every finished roll is tested for grind profile, runout, and hardness — and for near-perfect TIR requirements, we offer laser-based non-contact inspections.
Common Applications
- Converting & laminating lines for films, foils, paper, and adhesives.
- Flexible packaging systems requiring cushioning, wrinkle control, or air elimination.
- Printing and graphics requiring consistent tension and transfer are critical.
- Industrial web tensioning with custom durometers and coatings.
- Food-safe and cleanroom environments using specialty rubber compounds.
Upgrade your production line with custom rubber-covered rollers from Valley Roller. Request a quote or speak to an application engineer today.
Product Sheets
- Tag and Label
- Packaging
- Cardboard
- Food and Beverage
- Flexible Packaging
- Pharmaceutical
- Nonwovens
- Battery
- Towel and Tissue
- Specialty Converting
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