AGMA Gears

The combination of our manufacturing expertise and customer focus has created new opportunities to offer a variety of precision gears to industries beyond printing and converting
Ground gears, helical, spur, plastic and fine pitch – RotoMetrics provides the quality you expect and the delivery times you need

As a member of the American Gear Manufacturers Association (AGMA) and certified to ISO 9001:2000 standards, RotoMetrics is committed to being your full-service gear supplier

Industries
  • Battery
  • Cardboard
  • Flexible Packaging
  • Food and Beverage
  • Nonwovens
  • Packaging
  • Pharmaceutical
  • Specialty Converting
  • Tag and Label
  • Towel and Tissue

Gear Types

  • Ground – 245 mm (9.645 in) maximum O.D. / 28 DP – 8 DP / AGMA Class 11
  • Helical – 355 mm (14 in) maximum O.D. / 50 DP fine pitch – 4 DP
  • Spur – 355 mm (14 in) maximum O.D. / 50 DP fine pitch – 4 DP
  • Plastic

Gear Capabilities

  • Ground gears are manufactured to AGMA Class 11 using a state-of-the-art Gleason 245TWG high-speed CNC threaded wheel grinder, providing the utmost consistency and hard finishing with significantly shorter turnaround times versus conventional CNC grinding
  • Various grinding processes include:
    • CNC cylindrical grinding (10.5″ diameter x 59″)
    • Surface grinding (20″ x 40″)
    • Rotary grinding to 36″ diameter
  • Global gear manufacturing in US, UK and Australia
    • Full service gear making capability
    • FEA / CAD / CAM engineering support
    • Metric and imperial gearing
  • Mori Seiki CNC lathe (17.7″ diameter x 51:)
  • CNC vertical mills – 3 and 4 axis
    • Haas VF8 40 tool (X 40″ x Y 20″ x Z 28″)
    • Haas VF4 Super Speed – 40 tool
    • Haas VF3 20 tool
  • In-house heat treatment capabilities:
    • Induction heat treating (to 10.5 in diameter)
    • Ferritic nitro-carburizing (to 12.0 in diameter)
    • Fluidized bed heat treating (to 14.0 in diameter)
    • Vacuum heat treating (to 18.25 in diameter)
  • External preferred supplier heat treatment (24/48 hour delivery with aerospace capability)
  • Sunnen Automatic Hone EC-3500 (6 in stroke) and Sunnen Cylinder King Hone (9 in hone)
  • CNC gear inspection to 13.78 in diameter
  • Keyway cutting (1.25 in wide)
  • High precision environment (HVAC)
  • In-house hob sharpening, broaching, gun drilling, laser marking and black oxide surface coating
  • Class-leading ERP systems, safehouse disaster recovery, emergency electricity generators

Contact your RotoMetrics Customer Service Representative to identify opportunities for our team to custom engineer a gear solution for you.